© 2021 LANScientific. All Rights Reserved.

In-flowX Multi-channel Galvanic Bath Online Monitoring System

In-flowX Multi-channel Galvanic Bath Online Monitoring System

Expert in Real-time Monitoring and Analysis of Bath Composition
In-flowX Multi-channel Galvanic Bath Online Monitoring System

In-flowX Multi-channel Electroplating Bath Online Monitoring System adopts advanced X-ray fluorescence (XRF) technology and provides an innovative monitoring solution for the electroplating industry. Designed specifically for the continuous monitoring of multiple points, multiple lines and various metal elements, the equipment can accurately and efficiently meet the complex needs of the electroplating industry.

In-flowX Multi-channel Electroplating Bath Online Monitoring System has completely changed the traditional detection mode of electroplating bath composition. It can not only meet the requirements of online electroplating bath (liquid flow) composition detection, but also detect a variety of chemical elements simultaneously, with a detection limit covering from ppm level to weight percentage (wt%) concentration. In addition, it integrates a number of functions such as automatic sampling, automatic calibration, real-time analysis, intelligent alarm and self-cleaning. It can quickly obtain accurate data without tedious offline sampling and laboratory analysis, greatly improving the monitoring efficiency and data accuracy.

With the characteristics of intelligence, accuracy and high efficiency, In-flowX helps electroplating enterprises improve product quality, optimize processes and reduce costs. It is an ideal choice for moving towards intelligent production and provides strong support for the sustainable development of the industry.

Advantage

Multi-channel Bath Analysis

Supports independent monitoring of multiple channels to realize unattended online analysis. Each channel is free from cross-contamination and can be switched automatically, ensuring high efficiency and accuracy of detection.

Full-process Automation

Supports automatic sampling, automatic calibration and self-cleaning maintenance, eliminating errors caused by manual intervention.

Real-time Monitoring and Early Warning

Built-in intelligent alarm mechanism supports user-defined element concentration thresholds. Once the detected value exceeds the set range, an abnormal alarm function can be triggered to remind operators in a timely manner.

Industrial-grade Protection Design

The instrument is equipped with an IP65 protection grade cabinet, and all core components in contact with liquid are made of high-quality high-temperature and corrosion-resistant materials, which significantly improves the equipment's tolerance in harsh environments, ensures long-term stable operation and effectively extends the service life.

Green and Environmental Protection

Adopting the principle of non-contact spectral analysis, there is no waste liquid discharge and no chemical reagents are needed. With extremely low maintenance costs, it brings users an efficient, environmentally friendly and economical bath detection method.

Industrial Interconnection

Supports a variety of mainstream industrial protocols such as RS485 and TCP-IP, easily realizing seamless connection with enterprise-level management systems such as MES and ERP, ensuring stable and efficient data transmission and helping enterprises with intelligent production and management.






Application scenario

In-flowX Multi-channel Galvanic Bath Online Monitoring System(图1)

Metal Surface Treatment

Dynamic detection of main salt ions, impurities and additives in electroplating, pickling and pre-treatment tanks, supporting a variety of metals (such as copper, nickel, zinc, etc.) and composite plating processes.

In-flowX Multi-channel Galvanic Bath Online Monitoring System(图2)

Copper Foil Manufacturing 

Real-time monitoring of liquid metal ion concentration and impurities in each key process section such as curing, roughening and ashing in copper foil production to ensure copper foil quality and process stability.

In-flowX Multi-channel Galvanic Bath Online Monitoring System(图3)

Mining and Metallurgy

Analysis of metal ion concentration in solvent extraction process, helping process optimization and improvement of solvent recovery rate.

In-flowX Multi-channel Galvanic Bath Online Monitoring System(图4)

Customized Scenario Multi-point Sampling and Real-time Early Warning

For special complex processes or non-standard production lines, it supports the design of multi-point sampling architecture and multi-tank synchronous early warning mechanism, building a customized and integrated quality risk prevention and control system for high-demand customers.









Product Parameters

Analysis of the layer number ofX-ray fluorescence technology
Dimensions (LxWxH)750mm 600mm 1750mm
Element RangeCu, Ni, Zn, Sn, Au, Ag, Pb, Fe and dozens of other elements can be flexibly expanded
Content Rangeppm to 100%
Measurement AccuracyError≤5%
Supported Channels1~4 channels (customizable)
Working ModeContinuous automatic monitoring
Operation InterfaceComputer control, with self-diagnosis and setting functions, real-time status monitoring function
Measurement Ambient TemperatureEnglish operation interface, touch screen operation
Measurement Ambient Humidity-40~50℃
Host Working Ambient Temperature0℃~40℃
Host Working Ambient Humidity30%RH~60%RH
Power Supply220VAC±10%,50Hz±1Hz